Custom Hats
Custom Hats and Beanies, Embroidered Clean
Headwear is the highest-mileage piece in any merch kit: cheap relative to how often it gets worn, and it photographs well on a team. blankup embroiders dad hats, structured six-panel caps, and ribbed beanies with your logo on retail-quality blanks, with written pricing and a mockup before production.
Free written pricing, usually within one business day.
Recent runs: embroidered dad caps for screenpipe (YC S26) and Ontora (YC P26). See the case studies

- Typical minimums
- 3 pieces per style and color, blank or decorated
- Timeline
- 3-4 weeks depending on order size; rush possible on in-stock blanks
Offerings
Offerings
What we offer
- Embroidered dad hats and six-panel caps with front, side, or back placements
- Embroidered ribbed beanies with front or cuff logos
- Tonal and multi-color embroidery matched to your brand
- Structured blanks in core colorways that pair with apparel kits
- Kits that bundle headwear with hoodies, crewnecks, and tees
Audience
Audience
Who this is for
- Startups adding headwear to onboarding kits
- School clubs and teams ordering group hats
- Brands and creators running merch drops
- Event organizers outfitting staff and volunteers
Pricing
Pricing
What drives the quote
- Hat style
- Six-panel caps and ribbed beanies price differently by blank
- Quantity
- Per-unit cost decreases with larger runs
- Stitch count
- Embroidery cost scales with logo size and density; small marks price best
- Placements
- Front only is the baseline; side and back hits add runs
- Colors
- Thread colors are matched to your brand; more colors add complexity
- Artwork readiness
- Clean, simple logos digitize faster and stitch cleaner
FAQ
FAQ
Frequently asked questions
Caps and beanies have curved, structured surfaces made for stitching, and embroidered headwear reads as retail quality. Embroidery is the standard for hats; if your design has elements thread can't reproduce, we'll flag it and recommend adjustments on the quote.
Simple, bold marks: wordmarks, monograms, and solid icons. The front panel of a cap holds roughly a 4 by 2.5 inch area, so fine detail and small text disappear. If your logo is complex, we'll suggest a simplified lockup before digitizing.
Yes. Headwear is the usual third piece in an onboarding or drop kit alongside fleece and tees. Order everything in one quote so thread and garment colors are coordinated across pieces.
Our caps and beanies are one-size with adjustable or stretch fits, which makes headwear the easiest piece to order: no size collection needed, just a headcount.
Blanks
Blanks

